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FLAMEFACTS NEWSLETTER Condensed text based on a presentation made at the February 1996 meeting of the Society for Applied Spectroscopy (SAS), New England Section, Mass.,U.S.A. by: BRUNO M. SCIFFO President of ADVANCED TECHNICAL SERVICES GmbH Zug, Switzerland Introducing High Performance Flame Photometry (HPFP)Ô ..... a technological breakthrough !
The breakthrough achieved by Advanced Technical Services GmbH of Switzerland in flame photometer technology will be welcomed by all who need to analyse alkaline elements and are struggling with the present complex and time consuming methodology. It will be even more important to those who plan to or have to follow methodologies set out by organisations such as the AOAC, E.P.A., W & W, ASTM, European Pharmacopeia, etc., international bodies that stipulate flame photometry as the classical and approved method of analysis for the alkaline elements in many of their procedures. Flame photometers were originally built to perform clinical tests for alkaline elements (Na, K, Li, Ca, Ba, etc). The goal of the ATS research team was to transform this instrument into an efficient general purpose analyser for science and industry that could also perform clinical tests, but was not restricted to this usage (in fact ATS has a dedicated clinical flame photometer). To appreciate the technological breakthrough achieved, let us first look at the way flame photometers of older design used to work. Earlier flame photometers had many limitations which complicated their use. For instance, the well known response of sodium made it essential for samples to be strongly diluted and the results calculated either from a graph analytical curve, or using an electronics correction (lineariser) that was only effective in a limited measuring range. Many instruments for measuring flame emission (intensity) or atomic absorption (absorption) have a so called "concentration" mode of operation. This means, the meter or read-out display of the instrument is forced to read out the concentration of the sample directly. What happens in this mode is that some value of the constant "k" is dialed into the system in order to provide the proper value with which to multiply the (intensity) or (absorbance) value so that the concentration can be read directly. In the more sophisticated instruments there are "curvature correction" controls that allow the operator to remain in the concentration mode even though he is working in a non-linear, curved region of the I/A vs. C curve. Curve correction is always an approximation and should be used only when the correction is not more than 20% of the uncorrected value of concentration. Another approach was to use several standards for one analysis which required plotting the results on graph paper. These procedures were often simplified by using several curve segments and then bracketing the analysis with two standards for each expected concentration; again, this requires many more standards. A typical example for a pharmacological Q.C. is shown on Figure No. 2. For a 30 mmol/L analysis. Two standards were prepared at approx. 29 and 31 mmol/l and after calibrating the instrument with the values 29 and 31, the sample was introduced into the flame and its intensity read on a small "segment" of the analytical curve. Thus, for the analysis of Sodium samples at 5 different concentrations (31 mmol/l, 50 mmol/l, 60 mmol/l, 72 mmol/l and 100 mmol/l) a total of 10 standards, plus a blank, needed to be prepared accurately, measured and an analytical response curve established, before the analysis could be made. The dilution ratio was 1:100 and the diluent was deionized water. For curve correction, earlier flame photometers often used 5 or 6 potentiometers, each one correcting a section of the curve. This required 5 or more standards to allow to read concentration values from the bent section of the curve. Also the instrument had to be frequently recalibrated (the zero and slope rescaled) before a complete analysis of a sample was possible.
The aim of the ATS research team was to redesign the flame photometer and obtain an instrument that is rugged, stable, simple to operate and above all gives highly precise and repeatable analysis results. Our R&D work resulted in our own proprietary technology, which we called “High Performance Flame Photometry(HPFP)Ô”. It is incorporated in the ATS 200 Series (HPFP)Ô analysers that offer among other advantages the following: - faster measuring cycle, - wider dynamic ranges, - the linear straight segment of the response curve extended by a factor of 3 or better. - minimal memory effect, - unnecessary to use an internal standard, - better short and long term precision, - signal integration over a fixed time (3 or 6 seconds) - improved detection limits, - reduced volume of standards and analytical solutions, therefore reduced industrial waste The linear segment and slope of the response curve is dependent on each element’s excitation potential. The benefits of an extended straight (linear) segment of an analytical curve translates into better detection limits and extended dynamic ranges (see publication ATS/1176E); the great success of ICP spectrometry is attributed to the fact that the straight segment of their linear curve extends its range by 4 to 5 orders of magnitude! The ATS 200 (HPFP)Ô has achieved similar linearity for calcium; a linear segment of 0 to 300 ppm permits measurement ranges of 0.1 to 1.0 to 10, and 300, or 4 orders of magnitude and this using butane gas ! The ATS 200 MKI High Performance Flame Photometer (HPFP)Ô Series has new sealed optics, new electronics and a new nebulization system that enables to obtain better analytical sensitivity and precision. The analytical ranges were extended at both ends, i.e. at the lower and higher end of the analytical curve (see Fig. 3, Table 3) which eliminates the need for many dilutions of a sample. Through simplified instrument operation and a direct readout of the analysis results the time required for a full analysis cycle has been greatly reduced. With the new model ATS 200 MKI\EL High Performance Flame Photometer , the natural linear segment of the Sodium response (HPFP)Ô has been extended, so that the five samples mentioned above can now be analysed on a single analytical straight line, using only one standard (100 mmol/L) and the blank to set the zero at the origin. (Fig. 4) The dilution ratio remains the same at 1:100. The results are displayed in direct concentrations eliminating additional calculations. This is very useful for example, for pharmacological preparations such as solutions for injectables. The ATS 200MKI Series High Performance Flame Photometer (HPFP)Ô has excellent short, medium and long term instrument stability, reducing the need for frequent recalibrations. Sensitivity too has been improved: the ATS 200MKI series have a 100 counts signal for 1 ppm Na and a resolution of +/- 0.05 at the low ppm range. The usually slow instrument response to reach a stable reading, and the need to rinse the sample mixing chamber for a long period of time in order to return to zero, both of which are time consuming, have also been overcome. This is true also for the "memory effect", when the readings do not return to zero after the sample rinsing requiring the analyst's intervention to zero the instrument again before performing new tests. Now readings are obtained rapidly (3 or 6 seconds) and either a fixed integrated reading or continuous floating readings can be selected - the memory effect is virtually nil. The ATS 200 MKI Series High Performance Flame Photometers (HPFP)Ô need less consumables, less dilutions, less sample preparation time and require less frequent recalibrations (table 1), and have a faster analytical cycle. One of the advantages of these optimizations in our day is the reduced industrial waste generated, saving about 70% or more of rejects that adds to environmental pollution. With the savings in consumables and the increased analytical output the ATS 200 MKI instruments are not only very productive but are also very economic in use. The ATS 200MKI Series High Performance Flame Photometers (HPFP)Ô will benefit laboratories in many fields of application: the environment, food & feeds, agriculture (fertilizers, soils, plants, veterinary), pharmacology, clinical, biochemistry, and countless industries. The ATS 200MKI Series High Performance Flame Photometers (HPFP)Ô enable efficient use of a PC Data Station for which one of the pre-conditions is the performance quality of the basic instrument, as a PC system cannot correct for an unprecise instrument performance. The ATS 200MKI Series High Performance Flame Photometer (HPFP)Ô can be supplied as a complete system which includes besides the basic instrument a dedicated sampler turntable or an intelligent autosampler and auto dilutor. Such a system greatly increases laboratory productivity and efficiency and helps meet new regulatory GLP requirements by facilitating method validation and the traceability of the chemical measurement. info@ats-technology.com |